Porcelain Tile Substructure

Size: 23mm and 40mm high

Free Layout Design Service

Description

The ASLON Aluminium Substructure is now available with paving spacers allowing the aluminium system to be used with 20mm thick external porcelain tiles.

This system is lightweight, restrains all tiles from movement, and can be easily dismantled for access it is ideally suited to flat roofs, balconies, and patio applications.

What materials do you need?

Simply contact us with your measurements, fall heights, and decking board information. We will then provide a free design showing where each part goes with a list of quantities.

If you have a drawing of the area we can also add the system to the drawing

Please email your information to sales@castlecomposites.co.uk

We currently offer two beam sizes at 23mm high and 40mm high. This means the system can be installed in areas where threshold height is an issue. Our system has an overall thickness of 53mm including supports, aluminium, and 20mm porcelain tiles.

What materials do you need?

Simply contact us with your measurements and we will calculate all the items required for installation.

ASLON Aluminium Beams

ASLON Aluminium Beams are always straight and provide a very light weight substructure for porcelain tiles. Installation can be on our Aslon Rubber Pads or our Adjustable Slope Correction Pedestals.

Always install the aluminium beams (substructure) in accordance with the installation manual to which reference is made by the manufacturer of the porcelain tiles.

Available Sizes

40 x 40 x 2400mm
35 x 23 x 2000mm

Porcelain Tile Spacer

Paving Spacers are used to give a 3mm spacing between tiles for drainage purposes. These spacers can be loosened to allow removal and replacement of tiles at any time without damage to the tiles or substructure

Start/End Fastener

Start/End Fasteners are used to secure the first and last tiles of the layout. Start/End Fasteners can also be used to joint beams together reducing the need for multi brackets

Couplers

Couplers are available where aluminium beams need to be joined. Couplers are fixed using the same quick fit connection as the fastening clips keeping installation time to a minimum and ensuring a secure connection.

Installation On Rubber Pads

Installation on our Aslon rubber pads is quick and easy. Aslon rubber pads are 100 x 100 x 10mm in size and will protect the substrate below from damage as well as allow for free drainage.

When installing on Aslon Pads the decking will simply follow the existing fall of the roof. Please contact us if you have an area with multiple fall directions. Supports should be placed under the aluminium beams no more than 500mm apart for 43 x 40mm beams and 300mm for 35 x 23mm beams.

Installation on Pedestals

Installation on our adjustable supports allows for complete adjustment of the deck level. Using this system the decking can be installed level by adjusting the height of the supports to overcome the drainage falls of the roof.

Our slope correction supports automatically adjust for the angle of drainage and fit perfectly to the aluminium beams. Supports should be placed under the aluminium beams no more than 500mm apart for 40 x 43 beams and 300mm for 35 x 23mm beams.

Multi Brackets

Multi Brackets can be used to attach the aluminium beams to almost any surface including timber, concrete, and even existing pavers.

The Multi Bracket can also be used to connect aluminium beams at 90-degree angles where required.

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Sarah M
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Once again, a great company to deal with, helpful and reasonably priced. Highly recommend
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Charlotte profile picture
Charlotte
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Impeccable service from this company! From start to finish they have showed patience, kindness and honesty throughout. As for the product.......beyond our expectations!! After almost a year of deliberation and with limited options due to placement we decided on the grassflex tiles and 100% made the right choice. Great quality! Thank you
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Pam Jordan
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Just had a 15m garden wall built, topped by porcelain coping stones. Customer service was wonderful, and Fraser was so incredibly quick to answer any questions l asked. Samples were sent first and ordering was easy. Thank you Fraser for all your help. A great company to deal with!
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J
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Absolutely amazing service from start to finish! Fraser was super helpful, replied promptly to all my queries, delivery was quick and smooth. Trully great team providing best service, was kept updated on my delivery which was super fast, would definitely recommend this company! Thank you Fraser. Kind Regards Jara
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Carole McGregor
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Fabulous service from this company and Martin in particular who took me through the order process step by step. So easy to deal with. Very happy with the copes and pier caps ordered. Great quality and speedy delivery. Would definitely use again.
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Lucy Zorina
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Absolutely amazing customer service from Fraser Brown! We had a delivery of outdoor tiles this morning, and our construction team was struggling to figure out how to use the levelling discs supplied. Fraser immediately stepped in and provided a direct WhatsApp number so the team could send videos and speak to him directly. The issue was resolved within five minutes. A huge thank you to Fraser for such responsive and hands-on support — truly appreciated!
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Truman Burbank
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Great products at good prices. Highly recommend.
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L McGinness
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A great experience with Castle Composites! We purchased the EPDM Rubber Tiles in ‘Sunburst’ for the kids’ play area section of our garden. Fraser was a wonderful help - from the first phone call enquiring about the product, showing us samples at the warehouse, liaising throughout the ordering and production process (and for helping with a later change to increase our order quantity within the same batch), to ensuring smooth delivery, Fraser’s customer service was fantastic and very much appreciated. The play area is now fully installed in our garden and we are delighted with the finished product. Thank you!
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Ernest Machin
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Excellent service from a great company with fantastic staff and a wonderful product. We have just used Castleflex tiles for our large patio and are very pleased with the end result. They look great and were easy to lay.